Do you have a Catalog that you could send me?
No. A catalog would represent a major expense and jeopardize our ability
to offer deep discounts. Our web site catalog actually has an important
advantage over a printed catalog: it can be (and is) updated daily.
Are servo motors the prime reason for jitters or glitches?
Servos do fail but a grand majority of issues with servos is not the servo itself. Servos are motors doing what the transmitting signals ask of it; any break down in this signal will confuse the servo and cause it to get erratic. Many on/off switches have caused problems as have metal to metal noise, antenna, extensions or connections wires, battery state of charge or cells, area of reception, the list can go on and on but many folks look at the servos (who are reacting to a condition) as the main problem. (Big Mistake). If you simply remove and replace the servo be prepared for some possible excitement.
How important is Battery Voltage?
Some servos utilize circuits that set an input threshold level at a certain fraction of the line voltage so that any signal below the threshold will be rejected as random nose. Unfortunately, the threshold is normally about 50% of the power supply voltage. This works fine for 4.8V batteries (threshold is 2.4V) or partially discharged 6V batteries (threshold is 3V) but a fully charged 6V battery peaks out at 7.2V (threshold of 3.6V) multiple servos load the receiver output to below 3V which leads to intermittent or jittery operation. Know the state of remaining charge and play it safe. Lots of servos equals lots of drain.
Should I look for servo speed or servo torque?
Both of these factors are important, to obtain both you may note that the price will increase. If you insist on good centering then the price creeps up some more. The true variable is what you want that servo to do, if 3D flying with small to medium airplanes is your thing, then speed is very important. If you are flying an aircraft with large control surfaces with snap maneuvers imposing loads on the controls then torque is paramount. Between these two extremes there is a happy medium for your style of flying and financial situation.
I checked and set my control surfaces rotating the servo output arm, is that ok?
You can turn a servo wheel or arm by hand to set your controls. However be aware that you are imposing a tremendous amount of force on the gears, be gentle and practical. Sub miniature servos have"watch" like gears. A Pico servo has 10 in/oz of thrust with a 10:1 reduction from the motor to the servo arm. Forcing the servo arm to rotate reverses the reduction ratio to 1:10. This means you are exerting 100 in/oz to the gear train and you will probably damage one or more gears.
My servo hangs or only goes in one direction, why?
A gear tooth may break from hard landing. Servos that run in only one direction probably have a chipped gear. The solution to this problem is to replace the gears. Failure to do so will cause you to replace the servo,
airplane or both.
Can you use JR plugs with a Futaba receiver?
Yes, but you must locate the brown wire to the Futaba black negative wire. Brown to black, red to red. (Dark wire to Dark wire in the receiver slot)
I use Hitec receivers is a GWS servo compatible?
GWS servos have Futaba J connectors; and "S" connectors. The servo industry is moving towards standardization of the "S" type connector. At some point the "S" type will be the only type of connector available. The "S" connector is compatible with the JR/Hitec/GWS/Airtronics "Z" and Futaba.
Q. My servo does not
center properly
A.
There can be several reasons
why a servo will not appear
to center well, here are
some common ones;
-
Wrong servo horn
Hitec servo output
shafts are unique and
unlike any other brand
of servos. Do not use
any horn not
specifically designed
for the Hitec spline or
it may "skip" on the
splines and cause a
catastrophic failure.
-
Slop or binding in the
linkage
Try removing the control
linkage from the servo
and make sure the
steering or control
surface moves freely
without binding or too
much "slop".
-
Slop or wear in the
geartrain
Metal geartrains will
wear at a greater rate
than resin or plastic
gear sets. Normal use
will result in increased
gear lash or "slop" over
an extended period of
time.
-
Sloppy servo saver
Servo savers, like the
Kimbrogh products and
others that use a spring
to absorb shock through
the steering system of
R/C cars, trucks and
buggies can cause a
"double center"
condition that will
drive you crazy as you
chase the center with
your radios steering
trim.
Q. Checking Servo Centering:
A.
Remove the servo from the
plane or vehicle. With the
arm still attached to the
servo, place an ink dot
towards the end of the wheel
and another one on the case,
these should be lined up for
a reference point. Plug the
servo into the receiver and
move the corresponding
transmitter gimbal stick or
wheel from stop to stop.
After each movement, check
the reference points for
alignment.
Q. Servo makes a grinding
noise or acts erratic
Open the case and remove the
gears. Examine them for
broken teeth. If broken,
replace with a new gear set.
Q. Servo jitters at while
idling at center or through
it's travel
This may be a dirty
potentiometer. Open the case
and remove the gears. Spray
a zero-residue tuner cleaner
into and around the "pot"
and work it in. Once the
cleaner has dried,
re-install the gears and
close up the case.
Q.
Servo is locked in place
A. Open the case and
make sure the gears are
properly aligned. Next check
the case top for wear, if
wear is evident, replace the
case.
Q.
Servo hums under load
A.
This can be normal, the
servo is trying to hold
position against the force
of a load. If it hums when
no load is applied, try
loosening the servo case
screws a quarter turn.
Q.
Servo gets hot
A.
Turn it off! Check the servo
wiring, it should match the
receiver being used. The
motor could also be stalled
due to a failed geartrain or
a binding linkage. If non of
these issues appear present,
you may want to let our team
of service professionals
take a look at it.
Q. My servo gears broke, how
do I change them?
A.
Hitec offers gear sets for
all our servos and these are
available from your local
hobby shop or from a mail
order retailer.
To replace the gears on any
servo, carefully lay out the
new gears on a clean work
surface to have them
available for re-assembly.
You will also need a supply
of servo gear lubricant, we
suggest the Hitec lube part
# 58450. Loosen or remove
the screws located on the
bottom of the servo case
enough to pop the upper case
off and expose the gears. If
any gears or shafts are
stuck in the upper case,
remove them and plug them
back into position on the
lower case.
Now carefully remove the
gears while placing them in
approximate order on your
work surface in front of
you. This is done so you can
refer back to their
positioning as you assemble
the new set into the lower
servo case. Clean all the
old lubricant from the servo
case in both the lower and
upper case components. Be
aware of small chunks of
gear material that may be
lodged in the lubricant and
get it all cleaned out.
Apply servo gear lube to the
shafts and assemble the
geartrain applying lube to
all gear components. When
complete, pop the case top
back on and tighten up the
case screws. CAUTION: Do not
force the case top back on.
If it will not fit back on
smoothly, chances are the
gears were installed
incorrectly.
Q. What is servo grease?
Use only silicon based servo
grease when replacing servo
gears. Using other type of
grease not intended for
servo gears may produce a
gas when used in sealed
cases which may coat a nasty
film on the motor brush that
could stop the servos
operation. Hitec recommends
our product #58450, servo
grease.
Q. How do I set-up my speed
control?
Setting up an electric speed
control for the first time.
If you
are new to RC electric
planes, setting up an
Electronic Speed Control
(ESC) for the first time can
be disconcerting. With its
many wires and, in most
cases, lack of instructions
or a wiring diagram, can
make it seem overwhelming at
first. My hope is that this
article will assist you in
the installation and setup
of your new ESC. I will use
the Multiplex X-08 speed
control as an example. This
speed control is designed
for small electrics using
speed 400 motors that do not
exceed 10Amps of current.
Its wiring and setup is
similar to all other types
of controllers on the market
making it the perfect choice
for this article. If you
look at the X-08 from the
top you will notice five
possible connections. On one
side is a yellow and blue
wire and on the other side
is a red, black wire and a
servo plug connection. The
yellow and blue are for your
motor. The yellow wire is
your positive motor wire and
the blue is the negative.
Other speed controls may
have white and blue or some
other color combination.
Just make sure to follow the
ESC label markings for
positive and negative.
Determining which wires go
to which post of the motor
can be tricky because it all
depends on if the motor is
directly connected to the
prop or if it is connected
to a gearbox. The rule of
thumb for a direct-drive
motor is for the shaft and
prop to spin counter
clockwise when the shaft of
the motor is pointed toward
you. If it is connected to a
gearbox then it should spin
clockwise. For example; if
the X-08 is connected to a
direct drive motor, the
yellow wire is soldered to
the positive side of the
motor (usually marked with a
red dot) and the blue wire
is soldered to the negative
side.
Reverse the
wiring if the motor is
connected to a gearbox. On
the other side of the X-08
is a red and black wire.
These connect to your
battery. Red is positive and
black is negative. If you
are wiring a connecter onto
these wires in order to mate
the ESC to your battery
pack, double-check the
polarity of the plug before
final soldering. The servo
plug is fitted into the
throttle channel of the
receiver. On some receivers
this is channel 3 on others
it’s channel 1. Read your
transmitter manual for the
proper placement. The ESC
should not be placed in the
battery slot of the receiver
because if this is done
youwill not be able to
control it with the
transmitter. Modern speed
controls have a built in
Battery Eliminator Circuit (B.E.C.).
What this does is take the
motor battery voltage and
drop it down to a usable
voltage for the receiver and
servos. Depending on the
manufacturer the voltage
will range from 4.8V to 6V.
The X-08 will take a 7.2V to
12V battery and lower the
voltage to 5V so the
receiver and servos are
safely powered. No extra
battery is required. After
the speed control has been
wired into the plane it is
time to test it. To do this,
turn the transmitter on
first and leave the ESC off.
While the transmitter is on,
make sure the throttle stick
and throttle trim are in the
off position. The reason for
this is that X-08 and other
speed controls have an
auto-initializing feature.
This feature requires the
throttle to be in the off
position before the ESC will
recognize the setup. Now
connect the battery to the
ESC. To test the setup, hold
the plane and throttle up.
The ESC should respond to
the throttle channel
movement. If the ESC does
not respond to the
transmitter input,
disconnect the battery from
the speed control and double
check your connections. Also
make sure that the battery
is fully charged. If all
connections are ok and the
battery is freshly charged,
check your transmitter and
make sure the throttle and
trim are off. If you are
using a computer radio,
double check your EPA
settings. The throttle EPA
should be set to 100%. If it
is then you might try
increasing it to 120%.
Reconnect the battery to the
ESC. It should work now.
That’s it! Now you can
install the rest of the
equipment (if you haven’t
already) and go fly. |
Q:
What are the differences between
Indoor, Slow and Park Flyers?
A: Indoor models are
typically the smallest, lightest and
slowest of the three, usually
weighing less than 8 ounces. Many
indoor venues impose a maximum
weight limit, often 150 grams.
Indoor models have very low wing
loadings and use the smallest
available cells, 50 or 110mAh being
fairly usual, as well as
specialized, often coreless motors.
Slow Flyers are sometimes regarded
as an in-between type, the next
level up from indoor models. The
term "Slow Flyer" is often used to
describe both indoor models and park
flyers. Theyre basically small,
light and slow enough to be flown in
a backyard or neighborhood park,
rather than a standard club flying
field.
Park Flyers are generally too large
or heavily loaded to fly indoors.
They tend to use Speed 280-size
motors and up, often geared, and
batteries up to about 600mAh. They
can weigh anything up to 18 ounces,
though theyre often quite large and
still have light wing loading.
Theyre also intended for use in
relatively small outdoor areas such
as schoolyards or local parks.
Q:
What kind of equipment do I need
before flying?
A: Generally speaking, you
need equipment that is very similar
to what other RC flyers require.
There are only a few primary
components: radio, battery, charger,
speed control, motor and, of course,
the aircraft. The amount of
accessories you purchase are up to
you, but most pilots typically buy
things like a soldering iron, flight
box, volt/amp meter, etc.
Q:
What tools should I have?
A: There are many normal
modeling tools like knives,
wrenches, abrasive paper, etc. that
are useful You can get started in
electric flight with very few
specialized tools. There are a few,
however, that will make life so much
easier that youll soon wonder how
you ever did without them. Here are
a few useful tools:
Soldering Iron: This is
essential for general wiring. If you
only have one, it should be around
25W. If youre going to make your own
battery packs, a larger iron will
help, preferably at least 40W and
maybe up to 100W.
Multi-Meter: Buying an analog
meter isnt worth it. You can get a
simple digital multi-meter for very
little from stores like Radio Shack.
If you can get one that will read DC
current up to at least 20A, that
will be helpful (or see Wattmeter
below). But even the simplest will
let you measure voltages accurately,
so you know whats going on in your
power system, and will also provide
a way of checking continuity so you
can make sure all your wiring is
intact.
Wattmeter: This device
simultaneously measures and displays
voltage and current and will also
show the total energy used. Its very
much like the displays on most good
chargers, but with the great
advantage that you can put it
anywhere in the circuit and so
measure exactly what is happening.
It is unbeatable for finding out
(rather than guessing) what current
you are using and how the battery
voltage goes down as the current
increases. It will also allow you to
measure your own motor constants,
which is very useful if you want to
experiment with odd (perhaps cheap
surplus) motors.
Crimp Tool: Depending upon
what type of connectors on which you
decide to standardize, you may find
it worth getting a crimping tool.
The one I use is quite expensive,
but makes it so much easier to fit
the connectors and makes a much
better joint than a soldered joint.
Tachometer: A good tachometer
is very useful if you want to do
some investigating of electric power
sources. Even the most basic of
motor parameters involves knowing
the speed at which the motor is
rotating.
Digital Scales: All planes
fly better if the airframes are
light, and this is especially true
of electrics, where the power
package makes up such a high
proportion of the overall weight.
Its probably most important to get
scales that can weigh small amounts
fairly accurately (down to 1/10
ounce), since youll be saving weight
wherever you can. Some of the best
value to be found is the used postal
scales that are sometimes available.
These will be fine, unless your
ambitions lie in the direction of
very small and light indoor models.
Since the lightest of these have a
total flying weight of well under an
ounce, you will need jewelers
scales.
Q:
What security procedures should I
follow when flying?
A: Don't connect the motor
battery until you have your
frequency pin (or other frequency
clearance means) and are ready to
either put the plane on the runway
or hand-launch. Don't turn on the
radio system until you are ready for
your flight. Turn off the radio
system as soon as possible after the
flight. Make sure the throttle is
set to off before turning on your
transmitter. Many digital speed
controls have a function that won't
allow the motor to turn until the
throttle stick has been in or moved
to the low position. Do not make it
a habit of testing this function.
Motor-on radio checks must be done
with the aid of a helper. Check the
leading edge and tip of your prop
for molding flash, if it's not a
wood prop. Carefully sand away
molding flash with fine sandpaper.
Q:
How do you recommend securing the
wings? With glue, or just slide them
in place?
A: Sliding the wings in place
should be enough. However, if you
feel they are too loose, tape around
the stick of the wing to make tight.
Q:
How is the voltage of a GWS
battery pack determined?
A: A GWS battery pack
consists of a number of cells, wired
in series. Therefore, the voltage
for the pack is equal to the number
of cells multiplied by 1.2 volts
(Ni-Cd cells provide 1.2V of
electricity). However, because of a
cell's internal resistance, the
actual voltage you are getting is
slightly lowercloser to 1.1V per
cell or even down to 1V in the
higher current installations.
Q:
How do I calculate the duration
of a battery pack?
A: Apply the battery pack's
mAh rating to decide how long the
needed current can be delivered in
minutes:
Duration = 60 X (capacity/1000) /
current
Therefore, to calculate the duration
of a 1700mAh pack for a 30-amp draw:
Duration = 60 X 1.7Ah / 30 amps
Duration = 3.4 minutes
We can also get a rough but useful
estimate by finding it on the ground
and then multiplying by 0.75. If
your propeller is highly pitched
enough so that it is stalled when
running static, this number will be
far less accurate.
Q: What does mAh
(milliamp hours) mean?
A: The milliamp hour is the
standard unit of storage capacity
for a cell. It is similar to
"gallons of fuel" for a combustion
engine. The milliamp hour rating of
a cell tells how many constant
milliamps of current can be supplied
by the pack for one hour. This
rating can be used to find the
duration a battery pack can provide,
given a certain draw. Because cells
are wired in series, the milliamp
hour rating of a pack is the same as
the milliamp hour rating of a single
cell.
Q:
Should I cycle my packs?
A: You will have to weigh the
dangers of cell reversal against the
dangers of Ni-Cd memory. Some people
discharge their packs to 0 volts per
cell and say they have never had a
problem. Others say that cycling
below 1V is damaging.
Q:
Can I deep-discharge an
individual cell safely?
A: It can be discharged to 0
volts per cell safely. Cell reversal
can't occur with individual cells.
In fact, cycling an individual cell
is a good way to determine its exact
capacity.
Q: How does charging
current relate to capacity?
A: First of all, make sure of
the rate for a given length of
charging and use the following rule:
Amps = Capacity / Time to Charge.
For instance, to charge a 1200mAh
battery in 20 minutes requires a
current setting of 3.6 amps: amps =
1200mAh / .33 hours = 1.2Ah X 3
hours =3.6 amps. The same rule can
also be reworked to determine how
long it will take to charge a
battery at a given current: Time to
Charge = Capacity / Amps. So, the
time it takes to charge a 1500mAh
battery at 5 amps is 18 minutes:
Time to Charge = 1500mAh / 5A =
1.5Ah / 5A = 0.3 hours = 18 minutes.
The charging process is not totally
efficient; some of the energy is
lost as heat, and the charging takes
place a little longer than this.
Q:
How can I make certain my packs
are fully charged?
A: GWS or E-flite peak
chargers automatically do this. If
you don't have a peak charger, well
provide the way to monitor the
charge yourself. Youll simply stop
charging when one of the following
things occurs: either the pack
starts to get warm or the charging
voltage starts to drop. Warning: if
youre doing a manual fast charge (by
watching the temperature and/or
voltage yourself), pay attention. If
the batteries get too much charge,
they will overheat, and that could
damage or even destroy your
batteries.
Q:
What does gearing do for you?
A: Gearing allows a motor to
turn a larger prop at lower rpm.
This allows the system to produce
more thrust while drawing the same
number of amps. The trade-off is
that top speed is reduced, which
makes gearing suitable mostly for
slow-flying aircraft. Sport electric
planes are usually run with a direct
drive system.
Q:
How do I compare an electric
motor to an IC engine?
A: If youre looking for a
watts-to-horsepower conversion, then
the formula is: 1 brake horsepower =
750 watts. The problem is that
electric motors have many more
variables than IC engines. In order
to determine the performance of an
electric motor, you must first
answer questions such as how much
duration you want, how much power
you need, etc. Gearing also heavily
influences the comparison.
Q:
How much heat can our motors
dissipate?
A: At room temperature,
according to the industry standard,
1 watt per square inch for
continuous operation (24 hours). Its
about 3 watts per square inch for
GWS motors for as long as a Ni-Cd
pack can run it.
Q: How do I keep my
motors clean?
A: If the commutator has
deposits of carbon and gunk on it,
you can clean it with scotch rite or
a com stick and very light polishing
action. You can also clean off gunk
when the motor is running with a few
drops of alcohol. If the commutator
is pitted or shows brush skipping
and chattering, it has been
overheated and needs to be returned.
It is out of round, and will not be
cured with polishing. You need a
lathe with a ball bearing in the
tailstock and a diamond tool, or at
least a sharp cutting tool.
Q:
How do I measure motor constants?
A: Of the three motor
constants, Kv and Io are much easier
to measure.
Kv: With the motor shaft in a
drill press running at a known
speed, measure the voltage at the
motor terminals. Kv = Speed /
Voltage. So if the speed is 6000 rpm
and the voltage is 3V, then Kv =
6000/3 = 2000 rpm/V
Io: Simply run the motor with
no load (no propeller) and measure
the current taken. You can use
almost any voltage, because the
current does not vary with voltage.
However, the motor will still be
turning at the rpm defined by V X Kv.
Both Kv and Io should be measured
with the motor neutral-timed. For
most can-type motors, this is where
they are fixed. If you do have a
motor with adjustable timing, you
can try (carefully) adjusting it as
you measure Io. It will be
neutral-timed when Io is at its
lowest value.
Rm: This takes a little more
work. The motor and shaft must be
held so that neither can move i.e.
the motor is stalled. You then need
to apply a voltage through a
limiting resistor and measure the
current through the motor and the
voltage at the motor terminals. Note
that it must be directly at the
motor terminals, not the power
supply. You will need to do this
very quickly, as the current will be
high and the motor will quickly get
very hot. Rm is voltage / current.
Therefore, if you measure 5A and
1.2V, Rm = 1.2 /5 = 0.24 ohm, a
typical value for a Speed 400.
Q:
How many capacitors do I need on
the motor and what values?
A: Its a good idea to fit at
least two capacitors to most brushed
motors in order to cut down on the
radio interference that the motor
may generate. The same capacitors
can be used for all brushed motors;
the value doesnt change with the
size or power of the motor. The
capacitors should be soldered from
each motor terminal to the motor
case. For extra security against
interference, you can also fit a
third capacitor between the two
motor terminals.
Q:
Can I use a 150mAh 7-cell battery
with the IPS? What are that motors
maximum amps? I could use a slightly
smaller prop if necessary.
A: You can use a 150mAh
7-cell (8.4V) battery pack for IPS,
but you must install heat sink for
the motor available as optional
item. Max amp for that motor would
be 1.2A.
Q:
Should I glue the IPS to the IPS
mount?
A: There is no need to glue
the IPS to the IPS mount. Just press
it in.
Q:
I have purchased your RC Indoor
Power System DX-A with 5.86 gear.
Could you please advise me of the
maximum current (amps) and maximum
number of cells (volts) that I can
use?
A: Please be advised that the
maximum current for IPS-DX2BB-A is
1.9 amps/hour, and the maximum
number of cells is six with a Ni-Cd
battery.
Q:
I was looking at the Naro flight
pack of the package, and I noticed
that the receiver battery is
6.0-7.2V 110-270mAh. I want to know
if the receiver is limited to
270mAh, or can I hook up 300 or
600mAh?
A: Please be advised that the
maximum voltage for our receiver is
12V. However, our servo motor has
limited voltage. The maximum voltage
for the servo motor is 6V.
Q:
Last week, I went into a local
hobby shop and bought a slow flyer
and one of your R4P receiver
packages. I told the clerk I had an
Airdromes FM transmitter, and he
sold me the JR receiver packages.
Will this work with my transmitter?
A: It is correct to purchase
the JR receiver for the Airtronics
FM transmitter, because the JR
receiver shift is the same as the
Airtronics.
Q:
I have purchased two of your GWRD-8
receivers and was assured that my
existing crystals (Hitec dual
conversion) would be suitable to use
in them. However, I find that my
transmitter (Graupner MC 20) will
not operate the flight pack. Can you
offer any thoughts as to what may be
wrong?
A: Please be advised that
Graupner MC 20(JR) does not work
with Hitec (FP) because of high or
low deviation.
Q: I was wondering if
your 4-channel and 6-channel
receivers could handle a 6V battery.
Im trying to keep weight down and
increase flight times. I purchased
6V Lithium batteries.
A: Our receivers have
regulator ICs that can take voltage
up to 12V.
Q: Please can you
tell me the absolute maximum value
for the supply voltage for a Pico F
Standard servo?
A: 8 microsecond. We would
suggest you use a 5-cell (6.0V)
battery pack.
Q: Will your servo
circuits take a 1-amp stall load?
A: It depends upon which
servo youre talking about. Some
might need a 2- to 3-amp stall load
because of high output and high
torque.
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