SOME FAQ

All questions have merit and content, lets share some concerns and solutions.

 

Do you have a Catalog that you could send me?
No. A catalog would represent a major expense and jeopardize our ability to offer deep discounts. Our web site catalog actually has an important advantage over a printed catalog: it can be (and is) updated daily.

Are servo motors the prime reason for jitters or glitches?
Servos do fail but a grand majority of issues with servos is not the servo itself. Servos are motors doing what the transmitting signals ask of it; any break down in this signal will confuse the servo and cause it to get erratic. Many on/off switches have caused problems as have metal to metal noise, antenna, extensions or connections wires, battery state of charge or cells, area of reception, the list can go on and on but many folks look at the servos (who are reacting to a condition) as the main problem. (Big Mistake). If you simply remove and replace the servo be prepared for some possible excitement.

How important is Battery Voltage?
Some servos utilize circuits that set an input threshold level at a certain fraction of the line voltage so that any signal below the threshold will be rejected as random nose. Unfortunately, the threshold is normally about 50% of the power supply voltage. This works fine for 4.8V batteries (threshold is 2.4V) or partially discharged 6V batteries (threshold is 3V) but a fully charged 6V battery peaks out at 7.2V (threshold of 3.6V) multiple servos load the receiver output to below 3V which leads to intermittent or jittery operation. Know the state of remaining charge and play it safe. Lots of servos equals lots of drain.

Should I look for servo speed or servo torque?
Both of these factors are important, to obtain both you may note that the price will increase. If you insist on good centering then the price creeps up some more. The true variable is what you want that servo to do, if 3D flying with small to medium airplanes is your thing, then speed is very important. If you are flying an aircraft with large control surfaces with snap maneuvers imposing loads on the controls then torque is paramount. Between these two extremes there is a happy medium for your style of flying and financial situation.

I checked and set my control surfaces rotating the servo output arm, is that ok?
You can turn a servo wheel or arm by hand to set your controls. However be aware that you are imposing a tremendous amount of force on the gears, be gentle and practical. Sub miniature servos have"watch" like gears. A Pico servo has 10 in/oz of thrust with a 10:1 reduction from the motor to the servo arm. Forcing the servo arm to rotate reverses the reduction ratio to 1:10. This means you are exerting 100 in/oz to the gear train and you will probably damage one or more gears.

My servo hangs or only goes in one direction, why?
A gear tooth may break from hard landing. Servos that run in only one direction probably have a chipped gear. The solution to this problem is to replace the gears. Failure to do so will cause you to replace the servo, airplane or both.
                                                                                                                                                                                  Can you use JR plugs with a Futaba receiver?                                                                                                         Yes, but you must locate the brown wire to the Futaba black negative wire. Brown to black, red to red. (Dark wire to Dark wire in the receiver slot)

I use Hitec receivers is a GWS servo compatible?
GWS servos have Futaba J connectors; and "S" connectors. The servo industry is moving towards standardization of the "S" type connector. At some point the "S" type will be the only type of connector available. The "S" connector is compatible with the JR/Hitec/GWS/Airtronics "Z" and Futaba.

Q. My servo does not center properly
A. There can be several reasons why a servo will not appear to center well, here are some common ones;
  • Wrong servo horn
    Hitec servo output shafts are unique and unlike any other brand of servos. Do not use any horn not specifically designed for the Hitec spline or it may "skip" on the splines and cause a catastrophic failure.
  • Slop or binding in the linkage
    Try removing the control linkage from the servo and make sure the steering or control surface moves freely without binding or too much "slop".
  • Slop or wear in the geartrain
    Metal geartrains will wear at a greater rate than resin or plastic gear sets. Normal use will result in increased gear lash or "slop" over an extended period of time.
  • Sloppy servo saver
    Servo savers, like the Kimbrogh products and others that use a spring to absorb shock through the steering system of R/C cars, trucks and buggies can cause a "double center" condition that will drive you crazy as you chase the center with your radios steering trim.

Q. Checking Servo Centering:
A. Remove the servo from the plane or vehicle. With the arm still attached to the servo, place an ink dot towards the end of the wheel and another one on the case, these should be lined up for a reference point. Plug the servo into the receiver and move the corresponding transmitter gimbal stick or wheel from stop to stop. After each movement, check the reference points for alignment.

Q. Servo makes a grinding noise or acts erratic
Open the case and remove the gears. Examine them for broken teeth. If broken, replace with a new gear set.

Q. Servo jitters at while idling at center or through it's travel
This may be a dirty potentiometer. Open the case and remove the gears. Spray a zero-residue tuner cleaner into and around the "pot" and work it in. Once the cleaner has dried, re-install the gears and close up the case.

Q. Servo is locked in place
A. Open the case and make sure the gears are properly aligned. Next check the case top for wear, if wear is evident, replace the case.

Q. Servo hums under load
A. This can be normal, the servo is trying to hold position against the force of a load. If it hums when no load is applied, try loosening the servo case screws a quarter turn.

Q. Servo gets hot
A. Turn it off! Check the servo wiring, it should match the receiver being used. The motor could also be stalled due to a failed geartrain or a binding linkage. If non of these issues appear present, you may want to let our team of service professionals take a look at it.

Q. My servo gears broke, how do I change them?
A. Hitec offers gear sets for all our servos and these are available from your local hobby shop or from a mail order retailer.
To replace the gears on any servo, carefully lay out the new gears on a clean work surface to have them available for re-assembly. You will also need a supply of servo gear lubricant, we suggest the Hitec lube part # 58450. Loosen or remove the screws located on the bottom of the servo case enough to pop the upper case off and expose the gears. If any gears or shafts are stuck in the upper case, remove them and plug them back into position on the lower case.
Now carefully remove the gears while placing them in approximate order on your work surface in front of you. This is done so you can refer back to their positioning as you assemble the new set into the lower servo case. Clean all the old lubricant from the servo case in both the lower and upper case components. Be aware of small chunks of gear material that may be lodged in the lubricant and get it all cleaned out. Apply servo gear lube to the shafts and assemble the geartrain applying lube to all gear components. When complete, pop the case top back on and tighten up the case screws. CAUTION: Do not force the case top back on. If it will not fit back on smoothly, chances are the gears were installed incorrectly.

Q. What is servo grease?
Use only silicon based servo grease when replacing servo gears. Using other type of grease not intended for servo gears may produce a gas when used in sealed cases which may coat a nasty film on the motor brush that could stop the servos operation. Hitec recommends our product #58450, servo grease.

Q. How do I set-up my speed control?                                                                              Setting up an electric speed control for the first time.     If you are new to RC electric planes, setting up an Electronic Speed Control (ESC) for the first time can be disconcerting. With its many wires and, in most cases, lack of instructions or a wiring diagram, can make it seem overwhelming at first. My hope is that this article will assist you in the installation and setup of your new ESC. I will use the Multiplex X-08 speed control as an example. This speed control is designed for small electrics using speed 400 motors that do not exceed 10Amps of current. Its wiring and setup is similar to all other types of controllers on the market making it the perfect choice for this article. If you look at the X-08 from the top you will notice five possible connections. On one side is a yellow and blue wire and on the other side is a red, black wire and a servo plug connection. The yellow and blue are for your motor. The yellow wire is your positive motor wire and the blue is the negative. Other speed controls may have white and blue or some other color combination. Just make sure to follow the ESC label markings for positive and negative. Determining which wires go to which post of the motor can be tricky because it all depends on if the motor is directly connected to the prop or if it is connected to a gearbox. The rule of thumb for a direct-drive motor is for the shaft and prop to spin counter clockwise when the shaft of the motor is pointed toward you. If it is connected to a gearbox then it should spin clockwise. For example; if the X-08 is connected to a direct drive motor, the yellow wire is soldered to the positive side of the motor (usually marked with a red dot) and the blue wire is soldered to the negative side.

Reverse the wiring if the motor is connected to a gearbox. On the other side of the X-08 is a red and black wire. These connect to your battery. Red is positive and black is negative. If you are wiring a connecter onto these wires in order to mate the ESC to your battery pack, double-check the polarity of the plug before final soldering. The servo plug is fitted into the throttle channel of the receiver. On some receivers this is channel 3 on others it’s channel 1. Read your transmitter manual for the proper placement. The ESC should not be placed in the battery slot of the receiver because if this is done youwill not be able to control it with the transmitter. Modern speed controls have a built in Battery Eliminator Circuit (B.E.C.). What this does is take the motor battery voltage and drop it down to a usable voltage for the receiver and servos. Depending on the manufacturer the voltage will range from 4.8V to 6V. The X-08 will take a 7.2V to 12V battery and lower the voltage to 5V so the receiver and servos are safely powered. No extra battery is required. After the speed control has been wired into the plane it is time to test it. To do this, turn the transmitter on first and leave the ESC off. While the transmitter is on, make sure the throttle stick and throttle trim are in the off position. The reason for this is that X-08 and other speed controls have an auto-initializing feature. This feature requires the throttle to be in the off position before the ESC will recognize the setup. Now connect the battery to the ESC. To test the setup, hold the plane and throttle up. The ESC should respond to the throttle channel movement. If the ESC does not respond to the transmitter input, disconnect the battery from the speed control and double check your connections. Also make sure that the battery is fully charged. If all connections are ok and the battery is freshly charged, check your transmitter and make sure the throttle and trim are off. If you are using a computer radio, double check your EPA settings. The throttle EPA should be set to 100%. If it is then you might try increasing it to 120%. Reconnect the battery to the ESC. It should work now. That’s it! Now you can install the rest of the equipment (if you haven’t already) and go fly.

Q: What are the differences between Indoor, Slow and Park Flyers?
A: Indoor models are typically the smallest, lightest and slowest of the three, usually weighing less than 8 ounces. Many indoor venues impose a maximum weight limit, often 150 grams. Indoor models have very low wing loadings and use the smallest available cells, 50 or 110mAh being fairly usual, as well as specialized, often coreless motors. Slow Flyers are sometimes regarded as an in-between type, the next level up from indoor models. The term "Slow Flyer" is often used to describe both indoor models and park flyers. Theyre basically small, light and slow enough to be flown in a backyard or neighborhood park, rather than a standard club flying field.

Park Flyers are generally too large or heavily loaded to fly indoors. They tend to use Speed 280-size motors and up, often geared, and batteries up to about 600mAh. They can weigh anything up to 18 ounces, though theyre often quite large and still have light wing loading. Theyre also intended for use in relatively small outdoor areas such as schoolyards or local parks.

Q: What kind of equipment do I need before flying?
A: Generally speaking, you need equipment that is very similar to what other RC flyers require. There are only a few primary components: radio, battery, charger, speed control, motor and, of course, the aircraft. The amount of accessories you purchase are up to you, but most pilots typically buy things like a soldering iron, flight box, volt/amp meter, etc.

Q: What tools should I have?
A: There are many normal modeling tools like knives, wrenches, abrasive paper, etc. that are useful You can get started in electric flight with very few specialized tools. There are a few, however, that will make life so much easier that youll soon wonder how you ever did without them. Here are a few useful tools:

Soldering Iron: This is essential for general wiring. If you only have one, it should be around 25W. If youre going to make your own battery packs, a larger iron will help, preferably at least 40W and maybe up to 100W.

Multi-Meter: Buying an analog meter isnt worth it. You can get a simple digital multi-meter for very little from stores like Radio Shack. If you can get one that will read DC current up to at least 20A, that will be helpful (or see Wattmeter below). But even the simplest will let you measure voltages accurately, so you know whats going on in your power system, and will also provide a way of checking continuity so you can make sure all your wiring is intact.

Wattmeter: This device simultaneously measures and displays voltage and current and will also show the total energy used. Its very much like the displays on most good chargers, but with the great advantage that you can put it anywhere in the circuit and so measure exactly what is happening. It is unbeatable for finding out (rather than guessing) what current you are using and how the battery voltage goes down as the current increases. It will also allow you to measure your own motor constants, which is very useful if you want to experiment with odd (perhaps cheap surplus) motors.

Crimp Tool: Depending upon what type of connectors on which you decide to standardize, you may find it worth getting a crimping tool. The one I use is quite expensive, but makes it so much easier to fit the connectors and makes a much better joint than a soldered joint.

Tachometer: A good tachometer is very useful if you want to do some investigating of electric power sources. Even the most basic of motor parameters involves knowing the speed at which the motor is rotating.

Digital Scales: All planes fly better if the airframes are light, and this is especially true of electrics, where the power package makes up such a high proportion of the overall weight. Its probably most important to get scales that can weigh small amounts fairly accurately (down to 1/10 ounce), since youll be saving weight wherever you can. Some of the best value to be found is the used postal scales that are sometimes available. These will be fine, unless your ambitions lie in the direction of very small and light indoor models. Since the lightest of these have a total flying weight of well under an ounce, you will need jewelers scales.

 

Q: What security procedures should I follow when flying?
A: Don't connect the motor battery until you have your frequency pin (or other frequency clearance means) and are ready to either put the plane on the runway or hand-launch. Don't turn on the radio system until you are ready for your flight. Turn off the radio system as soon as possible after the flight. Make sure the throttle is set to off before turning on your transmitter. Many digital speed controls have a function that won't allow the motor to turn until the throttle stick has been in or moved to the low position. Do not make it a habit of testing this function. Motor-on radio checks must be done with the aid of a helper. Check the leading edge and tip of your prop for molding flash, if it's not a wood prop. Carefully sand away molding flash with fine sandpaper.

Q: How do you recommend securing the wings? With glue, or just slide them in place?
A: Sliding the wings in place should be enough. However, if you feel they are too loose, tape around the stick of the wing to make tight.

Q: How is the voltage of a GWS battery pack determined?
A: A GWS battery pack consists of a number of cells, wired in series. Therefore, the voltage for the pack is equal to the number of cells multiplied by 1.2 volts (Ni-Cd cells provide 1.2V of electricity). However, because of a cell's internal resistance, the actual voltage you are getting is slightly lowercloser to 1.1V per cell or even down to 1V in the higher current installations.

Q: How do I calculate the duration of a battery pack?
A: Apply the battery pack's mAh rating to decide how long the needed current can be delivered in minutes:

Duration = 60 X (capacity/1000) / current
Therefore, to calculate the duration of a 1700mAh pack for a 30-amp draw:
Duration = 60 X 1.7Ah / 30 amps
Duration = 3.4 minutes

We can also get a rough but useful estimate by finding it on the ground and then multiplying by 0.75. If your propeller is highly pitched enough so that it is stalled when running static, this number will be far less accurate.

Q: What does mAh (milliamp hours) mean?
A: The milliamp hour is the standard unit of storage capacity for a cell. It is similar to "gallons of fuel" for a combustion engine. The milliamp hour rating of a cell tells how many constant milliamps of current can be supplied by the pack for one hour. This rating can be used to find the duration a battery pack can provide, given a certain draw. Because cells are wired in series, the milliamp hour rating of a pack is the same as the milliamp hour rating of a single cell.

Q: Should I cycle my packs?
A: You will have to weigh the dangers of cell reversal against the dangers of Ni-Cd memory. Some people discharge their packs to 0 volts per cell and say they have never had a problem. Others say that cycling below 1V is damaging.

Q: Can I deep-discharge an individual cell safely?
A: It can be discharged to 0 volts per cell safely. Cell reversal can't occur with individual cells. In fact, cycling an individual cell is a good way to determine its exact capacity.

Q: How does charging current relate to capacity?
A: First of all, make sure of the rate for a given length of charging and use the following rule: Amps = Capacity / Time to Charge. For instance, to charge a 1200mAh battery in 20 minutes requires a current setting of 3.6 amps: amps = 1200mAh / .33 hours = 1.2Ah X 3 hours =3.6 amps. The same rule can also be reworked to determine how long it will take to charge a battery at a given current: Time to Charge = Capacity / Amps. So, the time it takes to charge a 1500mAh battery at 5 amps is 18 minutes: Time to Charge = 1500mAh / 5A = 1.5Ah / 5A = 0.3 hours = 18 minutes. The charging process is not totally efficient; some of the energy is lost as heat, and the charging takes place a little longer than this.

Q: How can I make certain my packs are fully charged?
A: GWS or E-flite peak chargers automatically do this. If you don't have a peak charger, well provide the way to monitor the charge yourself. Youll simply stop charging when one of the following things occurs: either the pack starts to get warm or the charging voltage starts to drop. Warning: if youre doing a manual fast charge (by watching the temperature and/or voltage yourself), pay attention. If the batteries get too much charge, they will overheat, and that could damage or even destroy your batteries.

Q: What does gearing do for you?
A: Gearing allows a motor to turn a larger prop at lower rpm. This allows the system to produce more thrust while drawing the same number of amps. The trade-off is that top speed is reduced, which makes gearing suitable mostly for slow-flying aircraft. Sport electric planes are usually run with a direct drive system.

Q: How do I compare an electric motor to an IC engine?
A: If youre looking for a watts-to-horsepower conversion, then the formula is: 1 brake horsepower = 750 watts. The problem is that electric motors have many more variables than IC engines. In order to determine the performance of an electric motor, you must first answer questions such as how much duration you want, how much power you need, etc. Gearing also heavily influences the comparison.

Q: How much heat can our motors dissipate?
A: At room temperature, according to the industry standard, 1 watt per square inch for continuous operation (24 hours). Its about 3 watts per square inch for GWS motors for as long as a Ni-Cd pack can run it.

Q: How do I keep my motors clean?
A: If the commutator has deposits of carbon and gunk on it, you can clean it with scotch rite or a com stick and very light polishing action. You can also clean off gunk when the motor is running with a few drops of alcohol. If the commutator is pitted or shows brush skipping and chattering, it has been overheated and needs to be returned. It is out of round, and will not be cured with polishing. You need a lathe with a ball bearing in the tailstock and a diamond tool, or at least a sharp cutting tool.

Q: How do I measure motor constants?
A: Of the three motor constants, Kv and Io are much easier to measure.
Kv: With the motor shaft in a drill press running at a known speed, measure the voltage at the motor terminals. Kv = Speed / Voltage. So if the speed is 6000 rpm and the voltage is 3V, then Kv = 6000/3 = 2000 rpm/V
Io: Simply run the motor with no load (no propeller) and measure the current taken. You can use almost any voltage, because the current does not vary with voltage. However, the motor will still be turning at the rpm defined by V X Kv.
Both Kv and Io should be measured with the motor neutral-timed. For most can-type motors, this is where they are fixed. If you do have a motor with adjustable timing, you can try (carefully) adjusting it as you measure Io. It will be neutral-timed when Io is at its lowest value.
Rm: This takes a little more work. The motor and shaft must be held so that neither can move i.e. the motor is stalled. You then need to apply a voltage through a limiting resistor and measure the current through the motor and the voltage at the motor terminals. Note that it must be directly at the motor terminals, not the power supply. You will need to do this very quickly, as the current will be high and the motor will quickly get very hot. Rm is voltage / current. Therefore, if you measure 5A and 1.2V, Rm = 1.2 /5 = 0.24 ohm, a typical value for a Speed 400.
 

Q: How many capacitors do I need on the motor and what values?
A: Its a good idea to fit at least two capacitors to most brushed motors in order to cut down on the radio interference that the motor may generate. The same capacitors can be used for all brushed motors; the value doesnt change with the size or power of the motor. The capacitors should be soldered from each motor terminal to the motor case. For extra security against interference, you can also fit a third capacitor between the two motor terminals.

Q: Can I use a 150mAh 7-cell battery with the IPS? What are that motors maximum amps? I could use a slightly smaller prop if necessary.
A: You can use a 150mAh 7-cell (8.4V) battery pack for IPS, but you must install heat sink for the motor available as optional item. Max amp for that motor would be 1.2A.

Q: Should I glue the IPS to the IPS mount?
A: There is no need to glue the IPS to the IPS mount. Just press it in.

Q: I have purchased your RC Indoor Power System DX-A with 5.86 gear. Could you please advise me of the maximum current (amps) and maximum number of cells (volts) that I can use?
A: Please be advised that the maximum current for IPS-DX2BB-A is 1.9 amps/hour, and the maximum number of cells is six with a Ni-Cd battery.

Q: I was looking at the Naro flight pack of the package, and I noticed that the receiver battery is 6.0-7.2V 110-270mAh. I want to know if the receiver is limited to 270mAh, or can I hook up 300 or 600mAh?
A: Please be advised that the maximum voltage for our receiver is 12V. However, our servo motor has limited voltage. The maximum voltage for the servo motor is 6V.

Q: Last week, I went into a local hobby shop and bought a slow flyer and one of your R4P receiver packages. I told the clerk I had an Airdromes FM transmitter, and he sold me the JR receiver packages. Will this work with my transmitter?
A: It is correct to purchase the JR receiver for the Airtronics FM transmitter, because the JR receiver shift is the same as the Airtronics.

Q: I have purchased two of your GWRD-8 receivers and was assured that my existing crystals (Hitec dual conversion) would be suitable to use in them. However, I find that my transmitter (Graupner MC 20) will not operate the flight pack. Can you offer any thoughts as to what may be wrong?
A: Please be advised that Graupner MC 20(JR) does not work with Hitec (FP) because of high or low deviation.

Q: I was wondering if your 4-channel and 6-channel receivers could handle a 6V battery. Im trying to keep weight down and increase flight times. I purchased 6V Lithium batteries.
A: Our receivers have regulator ICs that can take voltage up to 12V.

Q: Please can you tell me the absolute maximum value for the supply voltage for a Pico F Standard servo?
A: 8 microsecond. We would suggest you use a 5-cell (6.0V) battery pack.

Q: Will your servo circuits take a 1-amp stall load?
A: It depends upon which servo youre talking about. Some might need a 2- to 3-amp stall load because of high output and high torque.